MZG High Feed Milling System
MZG tooling system is not merely an incremental improvement; it is a strategic technology designed to redefine productivity in milling. The core principle of high-feed milling is to utilize a shallow axial depth of cut with an exceptionally aggressive feed rate. This technique masterfully redirects the majority of cutting forces axially up into the machine spindle, maximizing stability and allowing for metal removal rates that are 3 to 5 times higher than conventional methods. Our portfolio is a highly engineered ecosystem of integral shank, modular head, and face mill solutions, each optimized for specific performance criteria, from extreme rigidity to multi-edge economy.
Maximum Productivity & Multi-Edge Economy
MFPN66, TEBL, and EXN03R series utilize advanced double-sided, multi-corner inserts providing exceptional number of cutting edges for maximum economy in high-volume production, dramatically lowering tooling costs while pushing machine productivity to its absolute limits.
Ultimate Rigidity & High-Feed Stability
AJX, ASR, and TXP series are engineered with extreme rigidity through double clamping mechanisms, high-rigidity conical body designs, and holistically heat-treated arbors to 48HRC, effectively suppressing vibration for confident high-feed machining even in challenging conditions.
Advanced Machining & Process Versatility
MFH series executes complex machining processes including inclined descent milling (ramping), deep hole helical interpolation, and vertical plunge milling, allowing single tool to perform operations that typically require multiple setups, drastically reducing tool changes.
Product Performance
The performance of our High-Feed Milling system is best understood through its specialized capabilities, engineered to conquer distinct manufacturing challenges and deliver unparalleled efficiency.
Maximum Productivity & Multi-Edge Economy: For applications where throughput and cost-per-edge are paramount, our MFPN66, TEBL, and EXN03R series are the undisputed leaders. The MFPN66 utilizes an advanced double-sided, 10-corner insert, providing an exceptional number of cutting edges for maximum economy in high-volume production. The TEBL and EXN03R series further this philosophy with robust double-sided, four-corner inserts, delivering a powerful combination of high-feed capability and cost-effectiveness.
Ultimate Rigidity & High-Feed Stability: When machining with long tool overhangs or in demanding materials, stability is critical. Our AJX, ASR, and TXP series are engineered for this exact purpose. The performance of these cutters is built on a foundation of extreme rigidity, achieved through features like a double clamping mechanism, high-rigidity conical body designs, and arbors that are holistically heat-treated to 48HRC. The TXP series further elevates this by ensuring a runout accuracy within 5μm, blending high-feed roughing with high-precision capability.
Advanced Machining & Process Versatility: High-feed milling extends beyond simple facing. The MFH series is the quintessential example of a multi-functional high-feed system. Its performance is defined by its ability to execute complex and advanced machining processes, including inclined descent milling (ramping), deep hole helical interpolation, and even vertical plunge milling. The MFH03R series offers specialized performance for direct Z-axis machining, optimized for use with LOGU03 type inserts specifically for vertical plunge (insert milling) operations.
Key Performance Indicators
- Metal Removal Rate: 3-5 times higher than conventional methods
- Feed Rate: 0.08-0.60 mm/t with shallow depth of cut
- Precision: TXP series runout accuracy within 5μm
- Economy: Up to 14 cutting edges per insert (XDMT heptagonal)
- Stability: Axial force direction minimizes vibration and deflection
Our Products
ASRM Super Radius Mill (Screwed)
D86High feed milling with super radius design for efficient machining
AJX Fast Feed Face Milling Cutter / Head
D92Fast feed face milling with high efficiency performance
ASR Fast Feed Shell Milling Cutter
D88Economic 4-corner type with exceptional cutting feed speed and high deep cutting efficiency
SKS type fast feed milling cutter disc
D93Low speed, high feed, high efficiency milling solution
Double sided 10 corner milling cutter / disc
D101Double-sided 10-corner design for high feed face milling
TEBL/TFB Clip-Type Fast Feed End Mill/Head
D103Clip-type fast feed end mill for high efficiency machining
EXN03R Clip-Type Fast Feed End Mill/Head
D105Clip-type fast feed end mill with robust performance
MFH03R Clip-Type Fast Feed End Mill/Head
D107Clip-type fast feed end mill with modular design
ASR Super Radius Mill (End Mill)
D85Super radius end mill for roughing, excavation, grooving, shoulder and face profiling
MFH Fast Feed Milling Cutter
D89Fast feed milling cutter for high efficiency machining
AJX High Feed End Mill
D91High feed end mill with exceptional performance
SKS fast feed milling cutter
D94Most suitable for large feed cutting applications
TXP High Feedrate End Mill / Face Milling Cutter
D96Uses 11° positive angle inserts with double clamping mechanism for excellent rigidity, most suitable for large feed cutting
MFPN66 Double sided 10 corner milling cutter / disc
D99Double-sided 10-corner design for high feed face milling
Product Gallery
Technical Parameters
Insert Systems & Technical Parameters
Portfolio supports vast range of highly engineered inserts: Multi-Edge Inserts (PNMU double-sided 10-corner, BLMP0603 & LNMU0303 double-sided 4-corner), High-Strength Inserts (JDMW, JOMW, WPMW special 3-edge angle design; EPNW, EPMT, SDNW unique R-shape and 4-edge designs), and Specialized Inserts (SOMT & LOGU03 for advanced ramping and vertical plunging capabilities).
Cutter Body & Clamping Technology
Systems range from High-Precision V-Grooves (MFPN66) for accurate insert location to robust Double Clamping Mechanisms (AJX, ASR, TXP) for maximum insert security. Features include Conical Body Designs for inherent rigidity and holistically heat-treated arbors (48HRC) preventing deformation and ensuring long-term accuracy.
Advanced Design Features
Internal cooling holes deliver coolant directly to cutting zone enhancing tool life and chip evacuation. Select models like TXP manufactured to runout tolerance within 5μm, enabling high-feed strategies for semi-finishing passes. MFH series has defined parameters for specialized operations ensuring process security.
Application Scenarios & Processing
Application Scenarios
- High-Speed Face Milling: Primary application for rapidly removing material from large surfaces on mold bases, blocks, and structural components
- Deep Pocket and Cavity Roughing: Ideal for roughing deep pockets in mold & die and aerospace applications, minimizing vibration and tool deflection
- Helical Interpolation and Ramping: Exceptionally efficient at opening up large holes from solid material or ramping into a pocket
- Plunge Milling (Z-Axis Milling): MFH and MFH03R series specifically designed to be plunged vertically into material to quickly create slots
- Contour Roughing: Low radial engagement allows these tools to effectively follow 3D contours for roughing passes
Main Functions
- Maximize Metal Removal Rate (MRR): Remove maximum volume of material in shortest possible time
- Reduce Machining Cycle Time & Cost: Deliver significant financial and productivity gains by shortening processing times
- Enhance Process Stability: Enable reliable, chatter-free machining with long tool overhangs or difficult materials
- Execute Versatile Machining Processes: Perform facing, pocketing, ramping, helical interpolation, and plunging operations
- Provide Economical Solutions: Lower overall machining costs through multi-edge indexable insert technology
Need Professional High Feed Milling Solutions?
Our technical team can help you select optimal high feed milling cutters for maximum productivity, cost-effectiveness, and process stability. From face milling to deep pocket roughing, helical interpolation to plunge milling, we provide comprehensive high-feed cutting solutions engineered to redefine your machining productivity.
