MZG Ball End Milling System
I am proud to present a detailed introduction to our comprehensive portfolio of Machine Clamped Ball End Mills. These tools represent the pinnacle of engineering for 3D contouring and high-precision surface finishing. The core of this system is the indexable ball nose insert, which allows for the creation of complex, free-form surfaces with exceptional accuracy and economic efficiency. Our portfolio is meticulously designed to provide a targeted solution for every stage of the machining process, from aggressive material removal in roughing to achieving mirror-like finishes in high-speed finishing operations.
Ultra-High Precision Finishing Performance
ABPF, BNM, and T2139 series deliver unparalleled performance with innovative 'R' spiral blade design ensuring fast, smooth shearing action for superior surface roughness and 'V' type mounting for rock-solid insert security.
High-Performance Versatility and Profiling
ARPF series offers versatile profiling solution performing Finishing, Planing, Side Cutting, Profiling, and Helical Milling with single toolholder system, achieving exceptional precision with amplitude below 0.01mm.
Heavy-Duty Roughing and Vibration-Dampening
SWB series engineered for bulk material removal in unstable cutting environments, while BCF/BCFL series features convex blade surface creating sharp cutting edge while reducing cutting vibration and noise.
Product Performance
The performance of our Ball End Mill system is stratified to address specific and demanding manufacturing challenges, demonstrating our commitment to providing the right tool for every job.
Ultra-High Precision Finishing Performance: For the most critical finishing operations, our ABPF, BNM, and T2139 series deliver unparalleled performance. The ABPF series is a finishing specialist, featuring an innovative "R" spiral blade design that ensures a fast, smooth shearing action for superior surface roughness. It also incorporates a "V" type mounting for rock-solid insert security. The BNM and T2139 series are built on a foundation of high-performance alloy structural steel, providing a rigid and stable platform for high-speed cutting.
High-Performance Versatility and Profiling: The ARPF series is our most versatile profiling solution. Its key performance characteristic is its ability to perform a wide range of operations—including Finishing, Planing, Side Cutting, Profiling, and Helical Milling—with a single toolholder system. This versatility is enhanced by the option of both steel and high-rigidity carbide shanks, as well as straight and tapered neck designs to optimize reach and clearance.
Heavy-Duty Roughing and Vibration-Dampening: When the primary goal is bulk material removal, the SWB series is the designated workhorse. The BCF/BCFL series delivers a unique performance advantage through its innovative insert design. The convex surface of the blade creates a sharp cutting edge while simultaneously helping to reduce cutting vibration and noise.
Key Performance Indicators
- Insert Systems: ZCF/ZCFW, ZPFG, BNM, P3200, ZC, and SPGA/ZCMT/ZPMT systems for comprehensive application coverage
- Precision Performance: ARPF achieves exceptional precision with amplitude below 0.01mm
- Versatile Operations: Single toolholder system for Finishing, Planing, Side Cutting, Profiling, and Helical Milling
- Advanced Features: R-Spiral blade design, convex blade surface, and multi-edge capability
- Material Construction: High-performance alloy structural steel for maximum rigidity and stability
Our Products
ARPF Spherical/Right Angle Shoulder End Mill Shank
D46-D49High precision profiling and shoulder finishing
ABPF Spherical End Mill/Cutter Head
D45Ball nose profiling precision milling
BNM Spherical End Mill/Cutter Head
D50High precision profiling machining
T2139 Ball Precision Cutters/Cutter Head
D51High performance, high precision, capable of machining turbine blades
BCF/BCFL Spherical End Mill
D43Ball nose profiling rough milling
SWB Spherical End Mill
D44Ball nose profiling rough milling
Product Gallery
Technical Specifications
Insert Systems & Technical Parameters
Portfolio supports highly specialized range of ball nose inserts: ZCF/ZCFW for versatile ARPF series, ZPFG for high-precision finishing ABPF series, BNM for high-performance BNM series, P3200 for T2139 precision finishing, ZC for BCF vibration-dampening design, and SPGA/ZCMT/ZPMT for robust SWB roughing series.
Cutter Body & Shank Design
Bodies machined from high-performance alloy structural steel (BNM, T2139) for maximum rigidity and stability at high speeds. ARPF series offers Type A (cone neck) and Type B (straight neck) profiles, available in both steel and solid carbide for ultimate rigidity.
Advanced Design Features
High-precision V-grooves and unique clamping mechanisms ensure secure insert seating. R-Spiral blade design provides smooth cutting entry. Convex blade surface creates sharp, free-cutting edge while actively dampening vibration. Multi-edge capability with two-edge (BCF) and four-edge (BCFL) options.
Application Scenarios & Processing
Application Scenarios
- Mold & Die Finishing: Primary application for creating final, highly polished surfaces of complex injection molds, die-casting molds, and forging dies
- Aerospace Component Manufacturing: Extensive use for machining complex 3D profiles on gas turbine blades, impellers, and structural airframe parts from titanium and superalloys
- Medical Implant Machining: Precision and ability to create organic shapes make these tools ideal for manufacturing prosthetic joints and custom medical implants
- Complex 3D Surfacing and Profiling: Core application for 3-axis, 4-axis, or 5-axis contouring work on complex parts
- Helical Interpolation: Used to create large, high-precision holes and circular features through helical milling paths
Machining Operations
- Machine Complex 3D Contours: Fundamental purpose is to accurately machine free-form surfaces, complex curves, and intricate profiles
- Achieve Superior Surface Finish: Produce parts with exceptional surface quality, minimizing or eliminating need for secondary polishing operations
- Provide Stable High-Speed Solution: Enable high-speed and high-feed machining strategies by providing rigid, balanced, and secure tool system
Main Functions
Primary Functions
- Machine Complex 3D Contours: Fundamental purpose is to accurately machine free-form surfaces, complex curves, and intricate profiles
- Achieve Superior Surface Finish: Produce parts with exceptional surface quality, minimizing or eliminating need for secondary polishing operations
- Provide Stable High-Speed Solution: Enable high-speed and high-feed machining strategies by providing rigid, balanced, and secure tool system
Performance Benefits
- Comprehensive Roughing-to-Finishing System: Complete portfolio of tools handling every stage of 3D machining, from initial roughing to final finishing
- Maximize Economic Efficiency: Reduce overall machining costs using durable, replaceable indexable inserts, lowering cost-per-part and improving productivity
- Indexable Ball Nose Insert System: Allows creation of complex, free-form surfaces with exceptional accuracy and economic efficiency
Need Professional Ball End Milling Solutions?
Our technical team can help you select optimal ball end milling cutters for specific 3D contouring, aerospace component manufacturing, medical implant machining, and complex surface finishing applications. From ultra-high precision finishing to heavy-duty roughing, we provide comprehensive ball nose cutting solutions.
