Clamp-Type Face Milling Cutters
MZG Clamp Type Face Milling Cutters. These tools are the quintessential solution for all planar milling operations, from heavy-duty roughing to high-gloss finishing. The core design principle is the "clamp type" mechanism, where precision-engineered indexable inserts are securely fastened onto a robust cutter body. This system is the bedrock of modern manufacturing efficiency, providing unparalleled economy through the use of multi-edged, replaceable inserts, and immense versatility to adapt to virtually any material or application.
Economical and Versatile Planar Milling Performance
SE, SD, and SP series face milling cutters provide reliable and consistent performance for general plane milling with outstanding economy and up to four indexable cutting edges.
High-Efficiency and Robust Performance
FP75°, ASX445, and R245 cutters deliver uncompromising performance with high-rigidity carbide shims for aggressive, high-feed machining operations.
Specialized High-Gloss Finishing Performance
45° Planar Aluminum Face Milling Heads (AL-KM & AL-AP) with lightweight aluminum shell and fine axial adjustment for mirror finish on non-ferrous materials.
Product Performance
The performance of our face milling systems is stratified to deliver specialized capabilities, showcasing the depth and precision of our engineering. Our portfolio is meticulously designed to offer a specific solution for every face milling challenge, ensuring optimal performance, surface quality, and cost-effectiveness.
Economical and Versatile Planar Milling Performance: The foundation of our offering is built upon the SE, SD, and SP series of face milling cutters. The SE series (using SEMT, SEET, SEKT inserts) are the all-rounders, providing reliable and consistent performance for general plane milling. The SD-45° series is a champion of cost-effectiveness; its use of a square SDMB insert provides up to four indexable cutting edges, dramatically lowering the cost-per-edge.
High-Efficiency and Robust Performance: For applications where Metal Removal Rate (MRR) is the primary driver, our FP75°, ASX445, and R245 cutters deliver uncompromising performance. These tools are engineered for aggressive, high-feed machining with high-rigidity carbide shims beneath each insert for stable cutting platform and enhanced system rigidity.
Specialized High-Gloss Finishing Performance: When surface finish is paramount, particularly on non-ferrous materials, our 45° Planar Aluminum Face Milling Heads (AL-KM & AL-AP) deliver peerless performance with lightweight aluminum shell and optional PCD (Polycrystalline Diamond) finishing inserts for exceptionally high-quality surfaces.
Key Performance Indicators
- Multi-Edge Economy: Up to 4 indexable cutting edges per insert
- High MRR: Aggressive high-feed machining capability
- Superior Finish: Mirror-like surface quality on aluminum
- Material Versatility: Steel to aluminum applications
- Carbide Shim Support: Enhanced rigidity and protection
Our Products
SE/SD/SP Series Face Milling Cutter
D116Uses different positive angle inserts (11°, 15°, 20°) with high-rigidity carbide shims
FP75° Face Milling Cutter
D117Uses 11° positive angle insert with high-rigidity carbide shims
45° Planar End Milling Cutter Head
D114Aluminum shell, lightweight design, high-efficiency 45° cutting. Suitable for steel, cast iron, and aluminum materials
ASX445/R245 Cutter
D112Large rake angle inserts provide reduced cutting load and better cutting rigidity
Product Gallery
Technical Parameters
Cutter Body Design
Cutter bodies available from Ø50mm up to Ø300mm cutting diameters, manufactured from high-strength steel for durability, with specialized lightweight aluminum alloy bodies for high-speed applications.
Approach / Lead Angle
Standard approach angles include 45° for general-purpose balance of cutting forces and high feed rates, 75° for strength and efficiency combination, and 90° for true square shoulder milling capabilities.
Insert Clamping System
Robust screw-down clamp type mechanism with high-tensile Torx screws. High-performance cutters feature solid carbide shims between insert and cutter body for rigid support and protection.
Application Scenarios & Applicable Machining
Application Scenarios
- General Face Milling: Primary application for creating flat, parallel surfaces on raw stock or castings
- Heavy-Duty Roughing: Using FP75° and ASX445 cutters to rapidly remove large volumes of material from steel, cast iron, and stainless steel
- High-Quality Finishing: Employing specialized aluminum cutters to produce mirror-like surfaces on aluminum, brass, and copper components
- Square Shoulder Milling: Using 90° cutters to simultaneously mill a flat face and a perpendicular wall
- End Face Grooving and Chamfering: Applying multi-functional tools like the SD series to perform secondary operations
Insert Geometries & Systems
- Square Inserts: SEMT, SEET, SEKT, SEHT, SDMB, SDKN for multiple cutting edges and strong geometry
- Specialized Inserts: SPMG/SPGX for multi-functional tools and capability to mount PCD inserts for ultimate finishing
- High-Performance Features: Carbide shims in FP75°, ASX445, R245 cutters for enhanced rigidity and protection
- Aluminum Optimization: Lightweight aluminum bodies with fine axial adjustment for micro-level tuning
- Material Versatility: ISO-standard inserts providing solutions for every material from steel to aluminum
Main Functions
Primary Functions
- Create Accurate and Flat Surfaces: Machine planar surfaces to precise specifications of flatness and parallelism
- Maximize Manufacturing Economy: Significantly reduce tooling costs using economical, multi-edged, replaceable indexable inserts
- Deliver High Metal Removal Rates: Provide robust, high-performance tooling for aggressive machining operations
Performance Benefits
- Achieve Superior Surface Quality: Offer specialized, precision-adjustable systems for exceptionally fine surface finishes
- Provide Ultimate Material Versatility: Single cutter body machines wide range of materials by changing insert grade
- Economic Efficiency: Reduced machine downtime and tooling costs through extended tool life and higher speeds
Need Professional Face Milling Solutions?
Our technical team can help you select optimal clamp-type face milling cutters for specific planar milling applications. From heavy-duty roughing to high-gloss finishing, we provide comprehensive face milling solutions for all materials and operations.
