MZG Welding Edge Milling Cutter System
Welding edge milling cutters are a type of milling cutter where the cutting inserts or blades are welded onto the cutter body. This design is often employed for heavy-duty cutting and for machining special shapes. These cutters are primarily made of ultra-fine particle tungsten steel, which provides high hardness, wear resistance, and heat resistance. They are generally suitable for processing a wide range of materials, including various hardness steels and non-ferrous metals.
Cost-Effective Construction
Combines tough steel body with hardened cutting edges made from tungsten carbide or high-speed steel, providing excellent balance of toughness and wear resistance at competitive cost.
Ultra-Fine Particle Technology
Advanced ultra-fine particle tungsten steel cutting edges deliver superior hardness, wear resistance, and edge strength for extended tool life and higher cutting speeds.
Spiral Edge Design
Helically arranged cutting edges provide smoother cutting action, reduced vibration, lower cutting forces, and efficient chip evacuation for superior performance.
System Performance Analysis
The performance of MZG Welding Edge Milling Cutters is engineered around the fundamental principle of welded cutting edge construction, where ultra-fine particle tungsten steel cutting edges are permanently welded onto a robust steel body. This hybrid design combines the toughness and shock resistance of steel with the exceptional cutting performance of tungsten carbide, creating tools capable of withstanding the most demanding machining applications.
Our Welding Edge Milling Cutters feature ultra-fine particle tungsten steel cutting edges that provide superior hardness, wear resistance, and heat resistance. This advanced material composition ensures cutting edges remain sharp and effective even when machining tough, abrasive materials across a wide range of hardness steels and non-ferrous metals, delivering consistent performance in challenging applications.
The spiral welding edge design creates helically arranged cutting edges that provide smoother cutting action, reduced vibration, and lower cutting forces. This configuration enables efficient chip evacuation and superior surface finish while distributing cutting loads evenly across the tool body, resulting in extended tool life and enhanced machining stability.
These cutters are specifically designed for heavy-duty cutting operations and special shape machining, where standard end mills would fail due to excessive cutting forces or complex geometries. The welded construction provides the strength needed for aggressive material removal while maintaining precision for finishing operations.
Key Performance Indicators
- Material: Ultra-fine Particle Tungsten Steel Edges for superior cutting performance
- Construction: Welded Edge Technology for maximum strength and durability
- Configurations: 2-flute, 4-flute, Tubular designs for diverse applications
- Applications: Heavy-duty cutting & special shapes machining operations
- Materials: Steel & non-ferrous metals across wide hardness range
Our Products
Spiral Welding Edge Type Ultra-fine Particle Tungsten Steel MillingCutter-2 BladeOver Center(standardType)
F29Over center milling operations with 2-blade design for enhanced chip evacuation and surface finish
Spiral welding edge type ultra-fine particle tungsten steel milling cutter - 2 blade over center (long type)
F29Deep cavity milling and extended reach applications requiring superior chip evacuation and vibration control
Spiral welding edge type ultra-fine particle tungsten steel milling cutter - 4 blade (standard type)
F29High-productivity finishing operations with 4-blade design for superior surface finish and increased feed rates
Spiral welding edge type ultra-fine particle tungsten steel milling cutter - 4 blade (long type)
F29Deep cavity finishing operations requiring extended reach with superior surface finish and high productivity
Spiral welding edge type ultra-fine particle tungsten steel milling cutter - 4 blade (extra long type)
F29Very deep cavity finishing operations requiring extreme reach with superior surface finish and high productivity in hard-to-access areas
Spiral welding type ultrafine tungsten steel roughing cutter
F30Heavy-duty roughing operations with enhanced material removal rates and superior chip evacuation
Spiral-welded ultra-fine tungsten steel tubular roughing cutter
F30High-volume roughing operations for large workpieces with tubular design for improved rigidity and productivity
Spiral-welded ultra-fine tungsten steel tubular milling cutter (long type)
F30Extended reach face milling operations for deep cavities and hard-to-access areas with tubular design for enhanced rigidity and precision
Welding edge type ultra-fine particle tungsten steel tubular face milling cutter
F30Large diameter precision face milling operations with variable tooth count (8,10,14,16) for superior surface finish and high productivity in flat surface machining
Product Gallery
Technical Specifications
Material & Construction
Steel body construction with welded ultra-fine particle tungsten steel cutting edges. This design provides exceptional toughness and shock resistance from the steel body while delivering superior cutting performance from the tungsten carbide edges. Available in 2-flute, 4-flute, and multiple tooth configurations.
Welding Edge Technology
The cutting inserts or blades are welded onto the cutter body, creating a permanent bond that enables heavy-duty cutting operations and machining of special shapes. This construction method provides superior strength for demanding applications while maintaining precision.
Dimensional Parameters
Comprehensive range of sizes with outer diameters from Ø12mm to Ø150mm, flute lengths from 15mm to 205mm, and overall lengths from 55mm to 305mm. Special tubular designs available with hole diameters from 1" to 2" for specific applications.
Application Scenarios & Processing
Application Scenarios
- Mold & Die Manufacturing: Creating precise internal features and complex shapes where standard tools cannot reach
- Large Component Manufacturing: Heavy-duty material removal in aerospace and automotive structural components
- High-Volume Production: Continuous operation environments requiring robust tools with extended life
- Deep Cavity Machining: Extended reach applications in deep molds and complex geometries
- Special Shape Machining: Custom profile creation and non-standard geometries requiring specialized tooling
Machining Operations
- Heavy-Duty Roughing: Maximum material removal rates with exceptional tool life in demanding applications
- Tubular Face Milling: Large diameter operations with superior surface finish and high productivity
- Deep Pocket Milling: Extended reach capabilities for complex cavities and hard-to-access areas
- Plunge Cutting: Over center designs enable direct plunge cutting for efficient slot creation
- Contouring Operations: Smooth cutting action for complex 3D profiles and surface finishing
Main Functions
Primary Functions
- Enhanced Tool Strength: Welded construction provides exceptional toughness and shock resistance for heavy-duty applications
- Superior Cutting Performance: Ultra-fine particle tungsten steel edges deliver exceptional hardness and wear resistance
- Extended Tool Life: Robust construction and quality materials ensure long-lasting performance in demanding conditions
Performance Benefits
- Material Versatility: Suitable for various hardness steels and non-ferrous metals across wide application range
- Heat Resistance: Superior thermal properties maintain cutting edge integrity at elevated temperatures
- Cost Effectiveness: Balanced construction provides excellent performance-to-cost ratio for production environments
Need Professional Welding Edge Milling Solutions?
Our technical team can help you select optimal welding edge milling cutters for heavy-duty cutting operations, special shape machining, and demanding production environments. From standard configurations to custom tubular designs, we provide comprehensive solutions.
