Roughing End Mills
High-performance roughing end mills designed for maximum material removal rates, reduced vibration, and superior tool life in demanding applications.
About Roughing End Mills
MZG Tool Group's roughing end mills are specially designed for high material removal rates and efficient machining operations. Our roughing end mills feature innovative tooth geometries, including corn-cob, wave-form, and serrated designs, that maximize cutting efficiency while reducing vibration and heat generation.
These specialized cutting tools are engineered to handle the most demanding roughing operations across a wide range of materials, from aluminum to hardened steels. The unique flute designs break chips into small, manageable pieces, improving chip evacuation and preventing re-cutting, which extends tool life and maintains cutting performance.
All MZG roughing end mills are manufactured from premium carbide grades and feature advanced coatings specifically selected to withstand the high temperatures and forces encountered during aggressive machining operations. Our roughing tools deliver exceptional performance, reliability, and value in high-volume production environments.
Key Benefits
- Maximum material removal rates
- Reduced vibration and chatter
- Superior chip evacuation
- Extended tool life in aggressive applications
- Reduced machining time and costs
- Optimized for various material types
High Performance Roughing End Mill - 5 Flute
Heavy-duty roughing end mill with corn-cob design for maximum material removal
Wave Form Roughing End Mill - 7 Flute
Wave form geometry for high-efficiency machining with reduced vibration
Multi-Flute Roughing End Mill - 8 Flute
Multi-flute design for aggressive steel machining with excellent chip evacuation
Serrated Roughing End Mill - 6 Flute
Serrated edge design for breaking chips into small, manageable pieces
Plunge Roughing End Mill - 4 Flute
Specialized design for plunge roughing operations in deep pockets
Aluminum Roughing End Mill - 3 Flute
High helix roughing end mill optimized for aluminum and non-ferrous materials
Technical Information
Material Compatibility
- Aluminum and non-ferrous alloys
- Steel (low to high carbon)
- Stainless steel
- Cast iron
- Hardened materials (up to 55 HRC)
- Titanium alloys
- Superalloys
Roughing Geometries
- Corn-cob design for maximum material removal
- Wave-form geometry for reduced vibration
- Serrated edge for superior chip breaking
- Variable pitch for chatter suppression
- Variable helix for improved stability
- Eccentric relief for enhanced edge strength
Available Options
- Diameters: 8mm to 32mm
- Flute configurations: 3, 4, 5, 6, 7, and 8 flutes
- Helix angles: 35°, 38°, 40°, and variable
- End types: Flat, chamfered, and corner radius
- Reach options: Standard, long, and extra-long
- Shank types: Straight, Weldon flat, and whistle notch
Machining Recommendations
For optimal performance with roughing end mills, we recommend:
- Higher feed rates with reduced radial engagement
- Consistent chip load to prevent tool damage
- Adequate coolant to manage heat generation
- Rigid tool holding to minimize vibration
- Programmed with trochoidal or dynamic milling strategies
Related Categories
Standard End Mills
General purpose end mills for a wide range of applications.
Ball Nose End Mills
Specialized end mills for 3D contour machining and finishing operations.
Corner Radius End Mills
End mills with rounded corners for improved tool life and surface finish.
Chamfer Mills
Specialized tools for creating precise chamfers and beveled edges.