MZG Chamfer End Mill System
Chamfer, also known as a chamfering tool, is a specialized milling cutter designed for creating angled edges or chamfers on workpieces. These tools are critical in various machining processes for deburring, preparing edges for assembly, or for aesthetic purposes. A chamfer, in metalworking, refers to a beveled or angled edge created on a workpiece, which contrasts with a sharp, perpendicular edge.
Precision Angle Formation
Specialized geometry creates precise angled edges and chamfers on workpieces, enhancing aesthetics while removing sharp burrs that could cause injury or impede assembly operations.
Advanced Coating Technology
Multi-layer coating options including bronze and nano coatings provide enhanced hardness, wear resistance, and thermal protection for materials up to HRC65°.
Versatile Material Processing
Optimized for diverse materials from soft aluminum alloys to hardened tool steels, with uncoated versions for non-ferrous metals and coated variants for ferrous applications.
System Performance Analysis
Chamfering tools are typically manufactured from ultra-fine particle tungsten steel, providing exceptional hardness and wear resistance, which is vital for precise chamfering operations. Many chamfering tools are available with different coatings, such as bronze-colored coating or nano-coating, to enhance their performance and extend tool life.
Uncoated versions are frequently used for milling steel and non-ferrous metals like copper and aluminum. The selection of coating depends on the material being machined and the desired finish. Nano-coating is well-suited for hardened steels, alloy steels, and cast iron, whereas uncoated tools are generally recommended for aluminum and its alloys.
These tools often feature multiple cutting edges; commonly, 3-edge designs are used for tungsten steel chamfering cutters. The number of flutes influences chip evacuation and the rigidity of the cutting process. Chamfering tools can be designed with various angles, including 60°, 90°, and 120°, allowing for a diverse range of chamfer geometries.
Specialized chamfering tools are engineered for particular applications, including inner hole chamfering and welding edge type ultra-fine particle tungsten steel chamfering cutters for enhanced cutting performance and durability.
Key Performance Indicators
- Material: Ultra-fine particle tungsten steel for exceptional hardness
- Edge Options: Single-edge & 3-edge configurations for versatile applications
- Angles: 45°, 60°, 90°, 120° options for precise chamfering
- Hardness Range: Up to HRC65° for hardened steel applications
- Coating: Uncoated, Bronze, Nano coating options for material optimization
Our Products
3-Edge tungsten steel chamfering cutter
F32Use: Aluminum, aluminum alloy, die-cast aluminum
3-Edge tungsten steel chamfering cutter
F32Use: Die prehardened steel, Quenched steel, Alloy steel, Tool steel, Nonferrous metal, Gray cast iron, Common die steel)
SWA 45° Welding edge type ultra-fine particle tungsten steel chamfering cutter
F33Various steel machining applications
SWCS 45° Welding edge type ultra-fine particle tungsten steel inner hole chamfering cutter (1 blade hand type
F33Inner hole chamfering operations
SWCS 45° Welding edge type ultra-fine particle tungsten steel inner hole chamfering cutter (3 blade machine type))
F33Inner hole chamfering operations
Product Gallery
Technical Specifications
Material & Construction
Manufactured from ultra-fine particle tungsten steel providing exceptional hardness and wear resistance. Available in single-edge and three-edge configurations for optimal chip evacuation and cutting stability across different applications.
Coating & Surface Treatment
Multiple coating options including uncoated for aluminum/non-ferrous metals, bronze coating for general steel applications, and nano coating for hardened steels up to HRC65°. Each coating optimized for specific material compatibility.
Geometric Specifications
Precision angles including 60°, 90°, and 120° options. Key parameters include outer diameter (D), shank diameter (d), total length (L), flute length (H), and chamfering angle (α°) with tight tolerances for consistent results.
Application Scenarios & Processing
Application Scenarios
- Chamfering and Angle Forming: Primary purpose for creating precise chamfers and specific angles on workpieces for enhanced aesthetics and assembly facilitation
- Drill Point Angling/Spot Drilling: Dual role as chamfering tools and pilot hole creation with specific angles like 60°, 90°, or 120°
- Deburring Operations: Essential for removing sharp burrs that could cause injury or impede component assembly
- Inner Hole Chamfering: Specialized tools for creating chamfers inside holes and cavities
- Edge Preparation: Preparing edges for welding, coating, or secondary operations
Material Processing
- Soft Materials (Uncoated): Aluminum, aluminum alloys, die-cast aluminum, copper, and non-ferrous metals
- Medium Hardness (Bronze Coated): Die prehardened steel, quenched steel, alloy steel up to HRC45°
- Hard Materials (Nano Coated): Tool steel, gray cast iron, stainless steel up to HRC65°
- General Steel Processing: Common die steel, structural steel, and general machining applications
- Precision Operations: High-accuracy chamfering for aerospace and medical device manufacturing
Main Functions
Primary Functions
- Precise Angle Creation: Creates accurate chamfers and beveled edges with angles from 45° to 120° for various design requirements
- Edge Deburring: Removes sharp burrs and dangerous edges to improve safety and facilitate assembly operations
- Aesthetic Enhancement: Improves part appearance with clean, professional-looking chamfered edges
Performance Benefits
- Material Versatility: Optimized coating options for materials from soft aluminum to hardened steel up to HRC65°
- Multi-Edge Design: Single and 3-edge configurations for optimal chip evacuation and cutting stability
- Extended Tool Life: Advanced tungsten steel construction and coating technology for enhanced durability
Need Professional Chamfer End Mill Solutions?
Our technical team can help you select optimal chamfering tools for precise angle formation, deburring, and edge preparation applications. From aluminum processing to hardened steel machining up to HRC65°, we provide comprehensive chamfering solutions.
