Thread Milling Cutters
Precision thread milling cutters designed for efficient and accurate thread production in a wide range of materials and thread specifications.
About Thread Milling Cutters
MZG Tool Group's thread milling cutters are precision-engineered tools designed for creating internal and external threads through a milling process. Unlike traditional tapping, thread milling offers greater flexibility, reduced risk of tool breakage, and the ability to produce threads in hardened materials.
Our thread milling cutters feature optimized geometries and premium coatings to ensure precise thread profiles, extended tool life, and superior surface finishes. The thread milling process allows for the production of threads in a wide range of materials, from aluminum to hardened steels and exotic alloys.
All MZG thread milling cutters are manufactured to precise tolerances and undergo rigorous quality control to ensure exceptional performance and reliability. Our technical experts are available to help you select the right thread milling solution for your specific application.
Advantages
- Reduced risk of tool breakage
- One tool for multiple thread sizes
- Ability to thread hardened materials
- Better thread quality and surface finish
- Left and right-hand threads with same tool
- Ideal for low-volume, high-mix production
Single Profile Thread Mill - M8-M16
Single profile thread mill for internal and external metric threads M8-M16
Multi-Profile Thread Mill - 1/4"-3/4" UNC/UNF
Multi-profile thread mill for internal and external unified threads
Helical Thread Mill - M20-M36
Helical thread mill for large metric threads with high efficiency
NPT Thread Mill - 1/8"-1" NPT
Specialized thread mill for tapered pipe threads
Form Thread Mill - M3-M12
Form thread mill for precise thread profiles in hardened materials
Universal Thread Mill - Multiple Thread Types
Universal thread mill capable of producing multiple thread types and sizes
Technical Information
Thread Milling Cutter Types
- Single Profile: For specific thread size and pitch
- Multi-Profile: For range of thread sizes with same pitch
- Helical: For large diameter threads with high efficiency
- Form: For specialized thread profiles
- Universal: For multiple thread types and sizes
Thread Standards
- Metric (M): M1 to M68
- Unified (UN/UNC/UNF): #0 to 2"
- Pipe Threads (NPT/NPTF/G): 1/16" to 2"
- Trapezoidal (Tr): Tr8 to Tr60
- Whitworth (BSW/BSF): 1/16" to 2"
- Custom thread profiles available upon request
Material Compatibility
- Aluminum and non-ferrous alloys
- Steel (low to high carbon)
- Stainless steel
- Cast iron
- Hardened materials (up to 65 HRC)
- Titanium and exotic alloys
- Composites and plastics
Thread Milling Parameters
Proper thread milling parameters are essential for optimal results. MZG provides comprehensive cutting data recommendations for each thread milling cutter, including cutting speeds, feed rates, and programming guidance.
Thread Milling vs. Tapping
| Feature | Thread Milling | Tapping |
|---|---|---|
| Tool Breakage Risk | Low - tool can be easily retracted | High - especially in blind holes |
| Thread Size Flexibility | One tool for multiple sizes | One tap per thread size |
| Hardened Materials | Excellent capability | Limited capability |
| Thread Direction | Both left and right-hand with same tool | Requires specific tap for each direction |
| Chip Evacuation | Excellent - small chips | Challenging in deep holes |
| Thread Quality | High precision and surface finish | Good for standard applications |
| Programming Complexity | Higher - requires helical interpolation | Lower - linear movement |