MZG Integral Thread Milling Cutters
Solid Thread Milling Cutter refers to a comprehensive category of tools used for creating threads, encompassing various designs optimized for different thread types, sizes, and materials. Our professional range includes 16 distinct types from Metric Single Tooth to BSPT British Taper Pipe Thread Milling Cutters, engineered with ultra-fine grain tungsten carbide construction and advanced coating technologies for superior performance in demanding threading applications across all industries.
Superior Material Construction
Ultra-fine grain tungsten carbide with Co8%-Co10% compositions provides exceptional hardness, wear resistance, and thermal stability for threading the most challenging materials up to HRC65.
Advanced Coating Systems
Balchals Ultra H, Balchals DR, TiAlN, and DLC coating technologies deliver enhanced surface hardness, lubricity, and thermal barrier properties for extended tool life in demanding threading applications.
Precision Thread Quality
Engineered for producing threads to tight tolerances with excellent surface finish, accurate pitch control, and superior thread form integrity across all thread standards and materials.
System Performance Analysis
The performance of MZG Solid Thread Milling Cutters is comprehensively engineered to address the complex requirements of precision threading across diverse materials and thread standards. Our 16 distinct types cover the full spectrum from Metric Single Tooth to BSPT British Taper Pipe applications, each optimized for specific pitch ranges, thread forms, and material compatibility.
Our cutters are manufactured from high-quality ultra-fine grain tungsten carbide with specialized compositions including Co8% to Co10% content for enhanced toughness and thermal resistance. This material foundation ensures cutting edges maintain sharpness and effectiveness when threading challenging materials from standard steels to hardened materials up to HRC65.
Advanced Balchals Ultra H, Balchals DR, TiAlN, and DLC coating technologies provide multi-layered protection with increased surface hardness, enhanced lubricity for reduced friction, and thermal barrier properties for high-speed threading operations. This enables specialized processing of stainless steel, high-temperature alloys, titanium alloys, and heat-treated materials.
The comprehensive range includes single-tooth designs for versatile multi-pitch applications, three-tooth configurations for enhanced stability and productivity, and full-profile cutters for complete thread creation including crest machining. Each type offers specific advantages in thread quality, surface finish, and process reliability across metric, unified, pipe, and specialty thread standards.
Key Performance Indicators
- Material: Ultra-Fine Grain Tungsten Carbide with exceptional hardness and thermal resistance
- Compositions: Co8%-Co10% content for enhanced toughness and cutting performance
- Coatings: Balchals Ultra H, Balchals DR, TiAlN, DLC for superior wear resistance
- Hardness Range: Up to HRC65 for processing the most challenging materials
- Thread Types: 16 distinct configurations covering comprehensive threading applications
- Standards: Metric, UN, NPT, BSPT, PG thread standards with precision tolerances
Our Products
Metric Single Tooth Thread Milling Cutter
L05Single cutting edge with pitches from 0.2 mm to 3.5 mm
Metric Three Tooth Thread Milling Cutter
L05Enhanced stability with pitches from 0.25 mm to 3.0 mm
Metric Full Thread Milling Cutter
L06Complete thread profile with pitches from 0.5 mm to 3.0 mm
Metric Extended Single Tooth Thread Milling Cutter
L06Extended design with pitches from 0.3 mm to 3.5 mm
Metric Extended Three Tooth Thread Milling Cutter
L07Extended three tooth with pitches from 0.35 mm to 2.0 mm
M Metric Hard Alloy Right-Hand Drilling Thread Milling Cutter
L07Co10% material with Balchals Ultra H coating for M2*0.4P to M12*1.75P
M Metric Hard Alloy Left-Hand Drilling Thread Milling Cutter
L08Co8% high hardness material with Balchals DR coating for M2*0.4P to M12*1.75P
M Metric Tungsten Steel Left-Hand Right Cutting Full Thread Milling Cutter
L08Tungsten steel with Co10% material and Balchals Ultra H coating
60° Single Tooth Range Thread Milling Cutter
L09Wide range for metric (0.5-3.5mm) and UN (32-56 TPI, 8-12 TPI)
UNC.UNF American Triple Thread Cutter
L10UNC/UNF threads with TPI values ranging from 72 TPI to 14 TPI
Full Tooth American UN Internal Thread Milling Cutter
L11UN internal threads covering TPI from 36 TPI down to 8 TPI
55° Inch Single Tooth Range Thread Milling Cutter
L12Various pitches including P0.793, P1.058, P1.27, and ranges
A80 German Standard PG Tungsten Steel Straight Groove Thread Milling Cutter
L13Co10% material with Balchals Ultra H coating for PG threads
Inch Cylindrical Pipe Thread Milling Cutter
L13Inch cylindrical pipe threads with TPI values 28, 19, 14, and 11
NPT/NPTF American Taper Pipe Thread Milling Cutter
L14NPT/NPTF American taper pipe threads with TPI values 27, 18, 14, 11.5, and 8
BSPT(PT.RC) British Taper Pipe Thread Milling Cutter
L14BSPT British taper pipe threads with 1.783° taper angle
Product Gallery
Technical Specifications
Material & Construction
Ultra-fine grain tungsten carbide construction with Co8%-Co10% compositions for maximum hardness and thermal resistance. Available in single-tooth, three-tooth, and full profile configurations. Single-tooth designs offer versatility for multiple pitches, while multi-tooth provide enhanced productivity and stability.
Thread Standards & Coatings
Comprehensive coverage of metric (M), unified (UN), inch, NPT/NPTF, BSPT, and PG thread standards. Advanced Balchals Ultra H, Balchals DR, TiAlN, and DLC coatings provide enhanced hardness, lubricity, and thermal protection for materials up to HRC65.
Dimensional Parameters
Key specifications include blade diameter (d1), shank diameter (D), total length (L), effective blade length (L1), pitch ranges, and TPI values. Order nomenclature indicates series (1T-, 3T-, FT-, RT-, etc.) with specific thread parameters and coating designations.
Application Scenarios & Processing
Application Scenarios
- Aerospace Industry: Critical threading in titanium alloys, Inconel, and hardened materials up to HRC65 for structural components
- Medical Device Manufacturing: Precision threading in stainless steel and biocompatible materials with strict tolerances
- Oil and Gas Industry: Pipe threading for NPT, NPTF, and BSPT applications in high-strength alloys
- Automotive Industry: High-volume threading in hardened steels and aluminum alloys with consistent quality
- Mold and Die Making: Threading in tool steels and heat-treated materials with superior surface finish
Threading Operations
- Internal Threading: Blind hole threading with excellent chip evacuation and minimal cutting forces
- External Threading: Cylindrical and tapered thread creation with both left and right-hand capabilities
- Multi-Pitch Threading: Single-tooth versatility for various pitches and diameters in one tool
- Full Profile Threading: Complete thread form creation including crest machining in single operation
- High-Precision Threading: Tight tolerance threading with superior surface finish and form accuracy
Main Functions
Primary Functions
- Versatile Thread Creation: Single-tooth, three-tooth, and full-profile configurations for all thread types and standards
- Superior Material Compatibility: Threading capabilities in materials from standard steels to HRC65 hardened alloys
- Process Security: Non-contact cutting reduces tool breakage risk and provides superior process control
Performance Benefits
- Advanced Coating Technology: Balchals Ultra H, Balchals DR, and DLC coatings for enhanced performance and tool life
- Comprehensive Thread Standards: Coverage of metric, unified, NPT, BSPT, and PG thread specifications
- Economic Efficiency: Reduced machine downtime and improved productivity through extended tool life and versatility
Need Professional Thread Milling Solutions?
Our technical team can help you select optimal solid thread milling cutters for specific thread standards, material requirements, and precision threading applications. From metric and unified threads to specialized pipe and PG standards, we provide comprehensive threading solutions for all industries.
