MZG Rough Milling Cutter System
Rough Milling Cutter (also known as Roughing End Mill) is a type of milling cutter designed for high-efficiency material removal with large allowances. They are primarily used for preliminary cutting in machining processes to quickly remove the majority of material, preparing the workpiece for subsequent finishing operations. The cutting edges of rough milling cutters often feature special designs to facilitate chip breaking and evacuation.
Maximum Material Removal
Chipbreaker geometry and coarse pitch design enable aggressive material removal rates while maintaining tool stability and reducing cutting forces.
Superior Chip Management
Serrated cutting edges and chipbreaker grooves break chips into manageable segments, preventing chip clogging and enabling efficient evacuation.
Enhanced Tool Life
Premium tungsten carbide construction with advanced coatings provides exceptional wear resistance and thermal stability in demanding applications.
System Performance Analysis
Rough milling cutters are categorized based on their material, number of edges, and coating status. These tools are specifically designed for high-efficiency material removal with large allowances and are primarily used for preliminary cutting in machining processes to quickly remove the majority of material, preparing the workpiece for subsequent finishing operations.
The 3 Edge Tungsten Steel Uncoated Rough Machining End Milling Cutter is made of tungsten steel and features 3 cutting edges without any coating. It is designed for milling steel and nonferrous metal materials, such as copper and aluminum. The uncoated design is typically suitable for these materials to avoid coating reactions with aluminum or affecting surface finish.
Our High Speed Steel (HSS) milling cutters provide good toughness, making them perform well in machining softer materials or in applications requiring higher impact resistance. The 4 Edge Tungsten Steel Coated versions feature nano coating that significantly enhances the tool's hardness, wear resistance, and heat resistance, allowing them to handle harder and more abrasive materials effectively.
The cutting edge geometry is specifically designed to facilitate large allowance cutting to quickly remove excess material from workpieces at the initial stage of machining, setting the foundation for subsequent finishing operations with efficient rough machining of steel, copper, and aluminum parts.
Key Performance Indicators
- Material: Tungsten Steel & High Speed Steel for optimal durability and performance
- Flute Options: 2-flute & 4-flute configurations for various material removal rates
- Diameter Range: Ø1mm to Ø25mm covering wide application spectrum
- Hardness Range: Up to HRC55° for challenging material machining
- Coating: Nano coating & Uncoated options for material-specific applications
Our Products
3 Edge Tungsten Steel Uncoated Rough Machining End Milling Cutter
F25Application: Milling Steel And Nonferrous Metal Materials Such As Copper And Aluminum
Milling cutter for rough machining of high speed steel
F25Application: Milling Steel And Nonferrous Metal Materials Such As Copper And Aluminum
4 Edge Tungsten Steel Coated Rough Machining End Milling Cutter
F25Application: Milling Stainless Steel And Steel Hardness Under HRC55°
4 Edge High Speed Steel Vertical Milling Cutter Made By Holistic Grinding-Inch
F25Application: Milling Steel And Nonferrous Metal Materials Such As Copper And Aluminum
2 Edge High Speed Steel Vertical Milling Cutter Made By Holistic Grinding
F26Application: Milling Steel And Nonferrous Metal Materials Such As Copper And Aluminum
4 Edge High Speed Steel Vertical Milling Cutter Made By Holistic Grinding
F26Application: Milling Steel And Nonferrous Metal Materials Such As Copper And Aluminum
Product Gallery
Technical Specifications
Material & Construction
Available in both Tungsten Steel (solid carbide) and High Speed Steel construction. Tungsten Steel provides exceptional hardness, compressive strength, and hot hardness retention for demanding applications. High Speed Steel offers good toughness and cost-effectiveness for general machining operations.
Coating & Surface Treatment
Advanced coating options include nano coatings for tungsten steel versions, providing increased surface hardness, enhanced lubricity, and thermal barrier protection. Uncoated versions available for aluminum and copper machining to prevent coating reactions.
Dimensional Parameters
Key specifications include d (Cutting Diameter), H (Flute Length), L (Overall Length), and D (Shank Diameter). Available in both metric and inch specifications. Standard flute configurations from 2-flute to 4-flute designs for different applications.
Application Scenarios & Processing
Application Scenarios
- Large Allowance Cutting: Primary application for quickly removing excess material from workpieces at initial machining stages
- Steel & Stainless Steel Machining: Optimized for steel hardness under HRC55° and stainless steel processing
- Nonferrous Metal Processing: Excellent performance when machining copper, aluminum, and their alloys
- Heavy-Duty Rough Machining: Capable of withstanding significant cutting loads for rapid material removal
- Preparation for Finishing: Setting foundation for subsequent finishing operations with consistent material removal
Machining Operations
- Rough Machining: Efficient high-feed rough cutting for rapid removal of large quantities of workpiece material
- Surface Milling: General milling operations for creating flat surfaces and removing material efficiently
- Slotting Operations: Creating slots and grooves with efficient material removal rates
- Profile Milling: Contouring operations with stable cutting performance
- Heavy Material Removal: Aggressive cutting with enhanced tool life through superior design
Main Functions
Primary Functions
- Enhanced Tool Strength: Superior design distributes cutting forces evenly for increased tool durability and performance
- Efficient Material Removal: Optimized geometry for maximum material removal rates in preliminary cutting operations
- Versatile Material Processing: Suitable for processing various materials from soft aluminum to hardened steel up to HRC55°
Performance Benefits
- Material Versatility: Optimized for steel, stainless steel, copper, aluminum and their alloys across different hardness ranges
- Advanced Construction: Available in both tungsten steel and high speed steel with coating options for enhanced performance
- Economic Efficiency: Cost-effective solution for rapid material removal with excellent tool life and reliability
Need Professional Rough Milling Solutions?
Our technical team can help you select optimal rough milling cutters for specific high-efficiency material removal, large allowance cutting, and preliminary machining applications. From steel and stainless steel to aluminum and copper alloys, we provide comprehensive rough machining solutions.
