MZG Boring Machining System
As a senior industrial tooling expert at MZG Tool Machine Company, I am pleased to present a comprehensive introduction to our High-Efficiency Boring Machining System. This system represents the pinnacle of our hole-finishing technology, offering an integrated and modular ecosystem for precision machining. It is engineered to provide unparalleled accuracy, robust performance, and exceptional flexibility, covering a staggering range of diameters from micro-bores of 2mm up to massive industrial bores of 1200mm.
Ultimate Precision and Fine Adjustment
HBOR Fine Boring Head offers 0.002mm per division adjustment resolution, while CBH and NBJ/NBH systems provide 0.01mm fine-tuning accuracy for exceptional surface finishes and dimensional accuracy.
Robust and Powerful Roughing
TWE Double-Edge Rough Boring Head utilizes serrated sliding seat design with opposing cutting forces for stable, vibration-free cutting under heavy loads at significantly higher feed rates.
Unmatched Modularity and Flexibility
LBK Modular Boring System allows users to build perfect tools for any application by combining universal toolholders with various extension adapters, reducing adapters, and boring heads.
System Performance Analysis
The performance of our Boring Machining System is defined by its precision, power, modularity, and cost-effectiveness. For finishing operations, our system delivers peerless accuracy. The HBOR Fine Boring Head is the champion of precision, offering an incredibly fine adjustment resolution of 0.002mm per division, allowing operators to dial in tolerances with absolute confidence.
When the objective is high-volume material removal, our rough boring systems excel. The TWE Double-Edge Rough Boring Head utilizes a new serrated sliding seat design. This creates an incredibly rigid lock-up, where the opposing cutting forces of the two inserts are mutually offset, resulting in stable, vibration-free cutting even under heavy loads.
The cornerstone of the system is the LBK Modular Boring System. This design philosophy allows users to "build" the perfect tool for any specific application. By combining a universal LBK toolholder with various extension adapters, reducing adapters, and boring heads, an almost infinite number of length and diameter combinations can be created.
For challenging deep-hole finishing, our FC Integral Tungsten Steel Boring Bars deliver uncompromising performance. Constructed from superhard tungsten carbide, they possess extreme hardness and seismic resistance, capable of precision boring at depths up to 10 times the diameter (10D) while effectively damping vibration.
Key Performance Indicators
- Total Boring Range: Ø2mm to Ø1200mm
- Precision Range: 0.002mm to 0.01mm
- Interface Standards: BT, SK, HSK, NT, MT, C
- Cooling System: Central coolant channels
- Special Features: Reverse boring capability
Our Products
NBH2084 Boring Cutter Toolholder
K36For boring cutters with diameters greater than 200mm; compatible with various machine interfaces
BST Boring Cutter Toolholder
K36For boring cutters with diameters greater than 200mm; compatible with various machine interfaces
LBK Series Boring Cutter Toolholders
K38Universal tool holder family including BT-LBK, SK-LBK, HSK-LBK, Straight Shank LBK, NT-LBK, MT-LBK, C-LBK, MT-DCK
HBOR Fine Boring Head (System)
K39Provides micro-adjustment of 0.002mm for high precision boring; boring range 2~160mm; includes reverse boring and small carbide boring cutters
CBH Fine Boring Head (System)
K44Provides micro-adjustment of 0.01mm for precision boring; boring range 20~1250mm (large CBH); features dynamic balance and supports reverse boring
CBI Small Diameter Fine Boring (System)
K45Provides micro-adjustment of 0.01mm for small hole precision machining; boring range 3~50mm
NBJ NBH Boring Set
K48NBJ16 boring range 8~50mm; NBH2084 boring range 8~280mm
TWE Double Edge Rough Boring
K50For rough boring; boring range 20~204mm (large TWE 200-810mm); suitable for single, double, and high-low level boring
RBH Double Edge Rough Boring
K51For rough boring; boring range 19~204mm (large RBH 200-1200mm)
BSA/BSB Rough Boring
K52For rough boring; boring range 20~190mm; suitable for both through hole and blind hole machining
TBL Fixed Double Edge Rough Boring Bar
K56For fixed rough boring; boring range 8~50mm
TBC Fixed Rough Boring Cutter Head
K56For fixed rough boring; boring range 45~130mm
Product Gallery
Technical Parameters
Precision Boring Systems
HBOR system: Ø2mm-160mm with 0.002mm adjustment precision. CBH system: Ø20mm-1250mm with 0.01mm adjustment precision. CBI system: Ø3mm-Ø50mm dedicated small-hole system with 0.01mm adjustment. All systems feature dynamic balance and reverse boring capability.
Rough Boring Systems
TWE system: Ø20mm-800mm with high/low level double-edge serrated design. RBH system: Ø19mm-1200mm for heavy-duty double-edge roughing. BSA/BSB systems: Ø20mm-190mm adjustable rough boring heads with 45° & 90° lead angles. TBL/TBC: Fixed double-edge boring bars/heads.
Toolholder Interfaces
Complete compatibility with all major machine spindles including BT, BBT (dual contact), SK, HSK, NT, CAT, ISO, R8, Morse Taper (MT/MTA/MTB), and Straight Shank (C-Type). LBK System includes toolholders, extension adapters, reducing adapters, and chamfering cutters.
Application Scenarios & Applicable Machining
Application Scenarios
- High-Precision Finishing: Primary application for HBOR, CBH, and CBI systems in mold & die, aerospace, and medical component manufacturing requiring tight tolerances (IT6 and better)
- Heavy-Duty Roughing: Domain of TWE and RBH systems used in energy, automotive, and heavy equipment manufacturing for rapid material removal from castings and forgings
- Deep Hole Machining: FC Tungsten Steel bars for boring deep, stable holes in components like hydraulic cylinders and landing gear
- Job Shops & Versatile Environments: Modular LBK system ideal for job shops facing wide variety of parts and hole sizes with rapid reconfiguration capability
Applicable Machining
- Large Diameter Boring: Large-diameter versions of CBH, TWE, and RBH heads for machining large engine blocks, turbine housings, and gearbox casings
- Multi-Function Machining: TCAP drill pipe offers unique solution for CNC lathes, combining turning, boring, and drilling functions in single tool
- Precision Hole Machining: Micro-adjustment capabilities from 0.002mm to 0.01mm enabling manufacturers to meet stringent tolerance requirements
- Modular Tool Configuration: Universal machine compatibility through diverse tool holder options reducing inventory requirements and simplifying tool management
Main Functions
Primary Functions
- Deliver Ultimate Precision: Accurately machine holes to extremely tight dimensional and geometric tolerances, providing precise control down to the micron level
- Maximize Material Removal Rate: Execute rough boring operations with combination of high feed rates and cutting depths, drastically reducing cycle times
- Provide Modular and Scalable Solution: Offer flexible platform configurable to any required diameter and depth, ensuring optimal tool assembly for any task
Performance Benefits
- Reduce Long-Term Operational Costs: Through indexable inserts, replaceable wear components, and modularity, lower total cost of ownership compared to solid tooling
- Enable Complex Boring Operations: Provide solutions for challenging tasks such as reverse boring, outer-diameter boring, deep-hole finishing, and chamfering
- Exceptional Rigidity and Deep-Hole Capability: FC Integral Tungsten Steel Boring Bars deliver precision boring at depths up to 10D while effectively damping vibration
Need Professional Boring Machining Solutions?
Our technical team can help you select optimal boring machining systems for specific precision finishing applications, from micro-adjustment fine boring to heavy-duty rough boring. We provide comprehensive solutions covering Ø2mm to Ø1200mm diameter range with ultimate precision and flexibility.
